Flat and W-Pan Covers
Our aluminum flat pan and w pan cover systems are strong and versatile, ready to assemble, and delivered throughout the contiguous USA! Each system is engineered according to your local code requirements so whether you choose a W pan or a Flat Pan they are both equally as strong. However, the galvalume flat pans can span the longest of all the options.
The big difference between the two pan systems is what you see when you look up! With the W pan you see a corrugated shape ceiling. With the Flat pan your see a flat ceiling.
Need a walkable roof or one that reduces heat underneath? Explore our insulated panels and insulated patio cover systems.
![Flat and W-Pan Covers Thumbnail #1](/uploads/flat_pan_9858d017cf.webp)
![Flat and W-Pan Covers Thumbnail #2](/uploads/gallery_flatpan_c409ec9e3f.jpg)
![Flat and W-Pan Covers Thumbnail #3](/uploads/flatpan_cutaway_ffa3c9302b.jpg)
![Flat and W-Pan Covers Thumbnail #4](/uploads/flatpan_inset_1200_73fb63976a.jpg)
![Flat and W-Pan Covers Thumbnail #5](/uploads/w_pan_990f5ba92e.webp)
![Flat and W-Pan Covers Thumbnail #6](/uploads/w_pan_brown_posts_9e876e44f8.jpg)
Patio Cover Terminology
Our patio cover and carport systems are designed with the handy homeowner in mind. The units are modular which enable many customizations and almost any size. To the left you will see a schematic that highlights some of the key elements and terminology used in describing and quoting our cover kits. Freestanding and wall attached units are available.
If you have questions or would like to discuss your project further, do not hesitate to call and speak to one of our product specialists - 1.800.922.4760.
![Patio Cover Terminology](/uploads/terminology_2000_d88b326308.webp 2000w, /uploads/large_terminology_2000_d88b326308.webp 1000w, /uploads/small_terminology_2000_d88b326308.webp 500w, /uploads/medium_terminology_2000_d88b326308.webp 750w, /uploads/thumbnail_terminology_2000_d88b326308.webp 245w)
Flat Pan Details
Flat Pans come in 2 types: 3" x 12" aluminum alloy and 3" x 8" galvalume. 3" x 12" Flat pan systems are available in .024, and .030 gauge thicknesses. 3" x 8" flat pan systems are available in 24ga. The thickness you require will be determined by the live load rating set out by your local building department.
![Flat Pan Details](/uploads/flat_pan_9858d017cf.webp 364w, /uploads/thumbnail_flat_pan_9858d017cf.webp 227w)
Cutaway
The images to the left offer a break down of the materials that complete a flat pan cover. The standard flat pan cover will include 4 sided gutter fascia, stiffener bars and fascia corners as shown. Optional leaf guards are also available.
![Cutaway](/uploads/flatpan_cutaway_ffa3c9302b.jpg 688w, /uploads/small_flatpan_cutaway_ffa3c9302b.jpg 500w, /uploads/thumbnail_flatpan_cutaway_ffa3c9302b.jpg 245w)
W Pan Details
3" x 16" W pan systems are available in .019", .025" and .032" gauge thicknesses. The thickness you require will be determined by the live load rating set out by your local building department
![W Pan Details](/uploads/w_pan_6867456580.jpg 387w, /uploads/thumbnail_w_pan_6867456580.jpg 241w)
Cutaway
To the left you can see all the roof components of a w-pan patio cover system. The standard w pan cover will include 4 sided gutter fascia, stiffener bars and fascia corners as shown. Optional leaf guards are also available.
![Cutaway](/uploads/w_pan_system_cutaway_2bd5241429.jpg 800w, /uploads/small_w_pan_system_cutaway_2bd5241429.jpg 500w, /uploads/medium_w_pan_system_cutaway_2bd5241429.jpg 750w, /uploads/thumbnail_w_pan_system_cutaway_2bd5241429.jpg 245w)
Gutter Fascia
The front fascia gutter contains a full rain gutter system, including scuppers to direct the water run off away from your unit. Downspouts can also be used instead of the provided scuppers, but these would need to be purchased locally.
![Gutter Fascia](/uploads/scupper_403ff3f1cc.jpg 262w, /uploads/thumbnail_scupper_403ff3f1cc.jpg 205w)
Fascia Colors
To the left are the color options for the fascia gutter. We have made an effort to provide representative images of the metal colors. However, due to all the possible variants -- light source, monitor quality, etc. -- we can not guarantee that the images accurately represent the true metal colors. Please take this into consideration if you are trying to color match materials.
![Fascia Colors](/uploads/Color_Chart500w_eaf3f359c9.jpg 500w, /uploads/thumbnail_Color_Chart500w_eaf3f359c9.jpg 159w)
Optional Leaf Guards
Leaf guards are available to prevent large debris such as leafs from entering the gutter and improve drainage. These can be supplied with the cover or purchased at a later date.
![Optional Leaf Guards](/uploads/leaf_guard_9d66d4d8df.jpg 257w, /uploads/thumbnail_leaf_guard_9d66d4d8df.jpg 201w)
Useful Information
Warranty
Aluminum pans and extrusions are guaranteed not to peel, blister, flake, rust, chip, split or crack for 5 years. Subject to the limitations and conditions listed in the LK Aluminum warranty program.
12" x 3" Flat Roof Panel - Maximum Panel Simple Span
Live Load | Wind Speed | .023" | .030" |
20 | 90 | 8'6" | 10'6" |
30 | 90 | 7'6" | 9'2" |
40 | 90 | 5'8" | 6'11" |
8" Flat Roof Panel - Maximum Panel Simple Span
Live Load | Wind Speed | .023" | .030" | .040" |
20 | 90 | 7'7" | 9'3" | 10'10" |
30 | 100 | 6'7" | 8' | 9'3" |
40 | 120 | 5'7" | 6'10" | 7'11" |
16" x 3" W Roof Panel - Maximum Panel Simple Span
Live Load | Wind Speed | .019" | .025" | .032" |
20 | 90 | 7'5" | 10'1" | 11'1" |
30 | 90 | 6'6" | 8'10" | 9'8" |
40 | 90 | 5'6" | 7'6" | 8'9" |