Flat Pan Patio Cover Kits

Aluminum Awnings & Deck Covers

Great for homes, cottages and trailers

Aluminum flat pan systems are strong and versatile, ready to assemble by the handy DIY homeowner. Available in three gages and lengths up to 20', each system is engineered according to your local code requirements to ensure you have a cover that can withstand the local wind and snow.

Roll Formed flat pan patio covers provide economical, solid shade that protects you and your home from inclement weather and harmful UV rays while also providing shade for relaxing. Add a patio screen kit to fully enclosure the space at anytime.

Need a walkable roof or one that reduces heat underneath? Explore our insulated patio cover options.

Flat Pan Hard Top Patio Covers

Flat pan covers can be used with screened in porch kits to create a complete three season deck enclosure solutions.

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Snow & Wind Load Rated Kit

The flat pan patio covers can be configured to meet local building codes for snow and wind loads throughout the USA. Fully engineered roof panels are combined with high quality extruded aluminum framing system to help you create your perfect cover from the elements and add instant value to your home.

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Ready to Install DIY Patio Covers

Our flat pan patio covers offer complete customization. Range of projections and widths that are only limited by physical constraints on the span based on your local load requirements. Three different aluminum pan gages, 7 different beams and 4 colors to choose from.

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Complete DIY Deck Enclosure

Enclosure your deck with our fixed screen wall kits or retractable screen kits to provide protection from the pesky bugs and wind. Vinyl lip frame windows can also be added to take it a step further and keep out the rain and snow.

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Just want to say thanks for the excellent delivery time on wall attached patio cover. I received it today and everything appears to be there, again thanks for the excellent delivery time and have a great day.

Thomas T.


Buy/order online or call us for a no obligation quotation.


Insulated Hard Top Patio Covers

Insulated Patio Cover Kits

Insulated aluminum panels that can accommodate most snow loading requirements.

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W Pan Hard Top Patio Covers

W Pan Patio Cover Kits

Ideal for the price conscious home owner providing years of solid performance and beauty.

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2x2 Screen Wall System

Screened In Porch Kits

Extruded aluminum frames with screening and hardware as a permanent installation.

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Hard Top Screen Room

Hard Top Screen Enclosures

Three season screen rooms that stay up year round, designed for any size deck or patio.

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Brasilia Slim Retractable Awning

Brasilia Slim

Enclosed Retractable Marine Weave Fabric Patio Awning System with an adjustable pitch.

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Retractable Awnings

Retractable Awnings

High quality retractable awnings that are easy to order, install and operate.

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Retractable Solar Shade

Solar Shades

Manual, motorized or solar powered shade available in 3 housing and 4 mesh colors.

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Pergolas and Outdoor Accents

Pergolas & Outdoor Accents

High grade PVC vinyl pergolas that come with a 20 year warranty.

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Superior Quality

Pro-grade patio covers, screen houses, screened in patio kits, Pegolas and gazebo kits. All sourced from premium manufacturers throughout the USA.

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Superior Quality

Better Value

No need to design and and source material separately or spend thousands on a contractor. Complete DIY kits delivered to your door.

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Better Value

Genuine Support

Not sure exactly what you need for your project? Require support during installation? We are just a short call or email away.

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Genuine Support
Unable to find a DIY product on our site that you need for your next project? Let us know! We are always on the lookout for new products and happy to work with suppliers to bring contractor grade products direct to homeowners!
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Covid-19 Impacts

Thank you for your interest and continued support on behalf of all of us at ScreenHouse. The manufacturer of this product has a complex supply chain and has been significantly impacted by the 2020 Coronavirus (COVID-19) outbreak. As a result, we are experiencing longer wait times for delivery of product, and shipping (along with increased cases of shipping errors or backordered items) with all of our hardtop enclosures, patio covers and screen wall systems.

Rest assured we are committed to delivering these exceptional products to you and will ensure you will receive your product, to spec; however, it is difficult to provide accurate delivery lead time or commit to projects that are time sensitive. Every effort is being taken to get back to standard lead-times and this should be a short term challenge as we deal with a higher than normal spring demand. We will keep you up to date on the order process and happy to answer any questions before, during or after the product is purchased.

Stay safe!

Tools You May Need

Saw Saw
You will need to have tools to cut extruded aluminum and steel. The mainframes are 2"x2" and 1"x2" while any beams will range in size from 3"x3" to 3"x10". In all cases finished lengths are cut on site by the customer. A 10" carbide tipped blade on a radial arm saw and/or a shop saw, will give you the best results. You may purchase these at your local home improvement center or perhaps even rent one.
You will need to have a drill (cordless is more handy) with magnetic hex head bits to make it easy to use the metal screws supplied with your kit.
Electris Shear
For the pan system patio covers, the "W" pans and flat pans often run in a configuration where the final pan will need to be "ripped" to fit the last section. We suggest a pair of electric shears which can be purchased at your local home improvement center or perhaps even rented.
Most other items you will need are standard... step ladders, screw drivers, pliers, tape measure, level, carpenters square, caulking gun, pencil, box cutter, chalk line and at least two pairs of hands! Since you are working with metal we suggest you wear protective gloves and eyewear

Maximum Panel Simple Span Load Table

Projection 3" Roof Thickness 4" Roof Thickness 6" Roof Thickness
6' 80 lbs./sq. ft. over - 80 lbs./sq. ft. over - 80 lbs./sq. ft.
8' 50 lbs./sq. ft. 70 lbs./sq. ft. over - 80 lbs./sq. ft
10' 30 lbs./sq. ft. 50 lbs./sq. ft. 70 lbs./sq. ft.
12' 20 lbs./sq. ft. 35 lbs./sq. ft. 50 lbs./sq. ft.
14' 10 lbs./sq. ft. 25 lbs./sq. ft. 35 lbs./sq. ft.
16' n/a 15 lbs./sq. ft. 25 lbs./sq. ft.

Warranty Details

The aluminum extrusions and pans are guaranteed not to peel, blister, flake, chip, split, rust, crack or delaminate for the lifetime of the product. The aluminum extrusions are guaranteed not to peel, blister, flake, rust, chip, split or crack for for the life of the original retail purchaser. Subject to the limitations and conditions listed in the LK Aluminum warranty program.

Installation Difficulty

This is a materials supplied kit that includes everything needed for the room with the exception of lag screws/bolts/anchors to mount the c-channel to your wall and to secure your bottom post brackets to your deck. Panels are available in any custom length but only 8" and 12" wide which might mean panels will need to be ripped for widths that are not an even dimension. This would have above average complexity for a DIY project and should take between 1-2 days to install depending on the size. We are always available for support if you have questions before or during installation.

Shipping Information

Shipping to your home or cottage is included with the price. Units are shipped via Company Truck where possible and otherwise would ship Common Carrier/Freight Truck. The carrier/Freight companies are selected at the discretion of our represented manufacturers. To help avoid damages some of our "materials supplied kits," which have materials longer than 8', may be cut in multiple pieces; any of these materials may be cut to any lengths and spliced at any location as required. Full details can be found on our delivery instructions page.